Download Catalogue

NeoDen ND-1

The NeoDen ND-1 is a high-precision fully automatic solder paste printer, offering repeat accuracy of ±12.5 microns and a Cp ≥ 2.0, making it ideal for precise PCB assembly. It features a special adjustment platform for stability and ultra-fine drive, along with a programmable stepper motor drive that provides flexible and accurate printing. Additional functionalities include an automatic cleaning system, a high adaptive steel frame clamp for secure positioning, and modular electric control for reliable operation. With advanced image and optical-path systems and a user-friendly interface, the NeoDen ND-1 delivers exceptional performance and efficiency for modern electronics manufacturing.

Features

● Precision: Repeat accuracy of ± 12.5 microns (±0.0005”)@6σ, Cp ≥ 2.0.
● Special Adjustment Platform: UVW module drive and triangle Z-shaft lifting mechanism for stability and ultra-fine drive
● Programmable Suspension Stepper Motor Drive: Independent stepper motor control with accurate pressure system for flexible printing.
● PCB Orientation System: Flat belt drive, stepper motor for transport speed, auto-adaptation to PCB thickness, and configurable vacuum control.
● Cleaning System: Automatic cleaning with dry, wet, and vacuum methods; user-settable parameters and easy-access components
● High Adaptive Steel Frame Clamp System: Supports various mesh frame sizes (370mm x 470mm; 737mm x 737mm) with Y auto-positioning.
● Electric Control System: Modular integrated circuits for safety and maintenance; advanced parameter modification during operation.
● Image and Optical-Path System: Uniform annular light, adjustable four-way light source for identifying various PCB types and colors
● Simple Operation Interface: Windows XP system with graphical human-machine interface, bilingual menu, error diagnostics, and optical alarm functions.
● 2D Printing Quality Inspection and SPC Analysis: Fast detection for printing issues and SPC software for machine CPK analysis.

Technical Parameters

Print head : Closed-loop print head straight line motor
Template frame size : 370mm x 470mm ~ 737mm x 737mm
Max. print area (X x Y) : 450mm x 350mm
Scraper type : Steel scraper/ Rubber scraper (Angle 45º/ 55º/60º match selection by print process)
Scraper length : 220mm ~ 500mm
Scraper height : 65 ±1mm
Scraper blade thickness : 0.25mm Diamond-like carbon coating
Print mode : Single or Twin scraper print
Mold unloading length : 0.02mm to 12mm
Print speed : 0 ~ 200mm/second
Print pressure : 0.5KG to 10KG
Printing process : ±200mm (from center)
Image view (FOV) : 6.4mm x 4.8mm
Platform adjustment range : X, Y: ±7.0mm, θ: ±2.0º
Base point type : Standard shape reference point (SMEMA standard), solder paste/open hole
Camera system : Individual camera, up or down individual imaging vision system, geometrical matching positioning
Image calibration repeat accuracy : ± 12.5 micron (± 0.005”) @6 σ, Cp < or = 2.0
Printing repeatability : ± 25 micron (±0.001”) @6 σ, Cp < or = 2.0
Loop time : > 7 seconds
Line change time : > 5 minutes
Max. plate size (X x Y) : 450mm x 350mm
Minimum plate size (Y x X) : 50mm x 50mm
PCB thickness : 0.6mm ~ 14mm
Warping quantity : Max. PCB diagonal 1%
Max. plate weight : 10KG
Plate edge clearance : Configuration to 3mm
Maximum bottom clearance : 20mm
Transmission speed : 1500mm/second (Max)
Transfer height from the ground : 900 ±40mm
Transfer track direction : Left
Transmission mode : Section-type track
PCB clamp mode : Software adjustable pressure of the elastic side pressure Options: 1. Overall bottom suction chamber vacuum 2. Bottom multipoint partial vacuum 3. Edge lock clamping plate
Board support method : Magnetic thimble, special work holding device (option: Grid-Lok)
Image calibration repeat accuracy : ± 12.5 micron (± 0.005”) @6 σ, Cp < or = 2.0
Printing repeatability : ± 25 micron (±0.001”) @6 σ, Cp < or = 2.0
Loop time : > 7 seconds
Line change time : > 5 minutes
Power : AC220V ±10%, 50/60HZ, 15A
Compressed air : 4 ~ 5KG/cm², 10.0 diameter pipe
Operating system : Windows XP
Exterior size : L (1140mm) x W (1400mm) x H (1480mm)
Machine weight : 1000KG
Ambient temperature : 23 ±3 ºC
Relative humidity : 45 ~ 70% RH